Machines, compressors, steam and water.
Plastics, paints and chemicals plants heat, cool, dry and move material around the clock. BOX2M reads every machine, compressor, steam line and water circuit without stopping production, sends the data to the cloud and turns it into cost and CO₂ per tonne, per batch and per product.
Heat, cold and air on every line.
Heating and cooling at once
Barrels, dryers and reactors heat the material. Chillers and cooling water take the heat out again.
Machines of every age
Moulding machines, extruders and mixers from different vendors and decades, most without a meter of their own.
Production can't stop
Installation has to happen without cutting a pipe or stopping a continuous line.
Emissions and energy on record
Authorities, buyers and banks ask for emissions, energy and CO₂ per tonne.
What BOX2M measures, stage by stage.
From raw material to dispatch. Every stage feeds the same data model in the cloud.
Raw materials and storage
level · °C · %RHTank levels, and temperature and humidity in stores, with alarms.
Moulding and extrusion
kWh · kW · run timeEnergy, run time and starts per injection moulding machine and extrusion line.
Process heat and steam
t/h · bar · °C · Nm³Steam and gas to reactors, dryers and mixers: vortex meters retrofitted.
Cooling
kWh · m³/h · °CChiller energy and cooling water per machine group, with clamp-on meters. No pipe cuts.
Utilities
kWh · Nm³ · barCompressors, boilers and pumps: the plant that feeds the plant.
Environment and wastewater
emissions · PM · m³Emissions and discharge next to production data.
Six things plastics and chemicals plants do with BOX2M.
Energy and run time per machine
Running cycles, run time, idle time and starts per moulding machine or extruder, per shift.
ApplicationCompressed air: leaks and idle running
Flow and pressure at the compressors and headers, alarms when the lines stop and air still flows.
ApplicationProcess steam per line
Vortex meters on production and consumption lines, read for flow, temperature and pressure.
ApplicationCooling and process water
Clamp-on ultrasonic probes on cooling and process circuits; existing meters read as they are.
ApplicationEmissions next to production
Emissions, air particles and ambient conditions, on the same time axis as production.
ApplicationEnergy and CO₂ per batch
Electricity, gas and steam allocated per line, batch and product, priced with your supplier tariff.
ApplicationThe numbers a process plant runs on.
Per tonne, per batch, per machine and per shift, updated every minute in the cloud and reported in PDF or CSV. The same data goes to your ERP, MES or maintenance system over API.
Example values for a demo plant.
Across process industries.
Tell us about your plant.
A list of your machines, utilities and meters, or a single-line diagram, is enough to start. One of our engineers answers within one business day.